Get a DFM Audit Quote
Find out exactly what's at risk in your hardware design — before you commit to tooling, production, or certification. Take the 2-minute quiz and get a custom quote within 48 hours.
What Is DFM?
Design for Manufacturability — Before It's Too Late
A DFM (Design for Manufacturability) audit is a systematic review of your hardware design to identify issues that will cause problems — or cost you money — on the factory floor. We analyze your PCB layout, component selection, BOM, mechanical fit, and manufacturing process before you ever place a production order.
Most hardware failures are predictable. Most rework costs are avoidable. Our DFM audit finds the problems while they're still cheap to fix.
PCB Layout & Stackup Review
Layer count, trace routing, ground planes, impedance control, and via placement — reviewed against your manufacturer's capabilities.
Component Selection & Sourcing Risk
End-of-life flags, single-source dependencies, long lead time components, and BOM alternatives that maintain performance at lower cost.
Assembly & Soldering Process
SMT and through-hole process review, paste mask analysis, component orientation, and reflow profile compatibility.
Thermal & Mechanical Analysis
Thermal dissipation paths, mechanical clearances, enclosure fit, and vibration/shock compliance for your target environment.
Written Report with Prioritized Fixes
Every audit delivers a full written report with findings ranked by severity — critical, major, and minor — with actionable recommendations for each.
across client projects
before production
after submission
on every audit
Full Audit Coverage
What We Review
Every DFM audit covers six core areas of hardware manufacturing risk.
PCB Layout
Layer stackup, trace routing, clearances, impedance control, via design, and copper pour strategy reviewed against IPC standards.
Signal Integrity
High-speed signal routing, return paths, crosstalk analysis, EMI suppression, and differential pair matching.
BOM & Components
Component lifecycle, sourcing risk, EOL flags, pricing alternatives, and single-source dependency review.
Assembly Process
SMT/THT placement, soldermask design, stencil apertures, component orientation, and reflow profile compatibility.
Thermal & Mechanical
Heat dissipation, component derating, enclosure clearances, connector stress, vibration, and environmental ratings.
Written Audit Report
Full report delivered in PDF — findings ranked by severity with specific page references, photos, and remediation steps for every issue.
2-Minute Assessment
Is Your Design DFM-Ready?
Answer 7 quick questions about your hardware project. We'll instantly show you where your biggest manufacturing risks are — and what your audit would cost.
Audit Tiers
DFM Audit Pricing
Starting prices — your exact quote is based on board complexity, layer count, and scope. All audits delivered within 10 business days.
How It Works
From Quote to Report in 10 Days
A clear, predictable process from first contact to final delivery.
Submit Your Design Files
Complete the quiz above and upload your Gerbers, BOM, and schematic. We sign an NDA before you share anything. Accepted formats: Altium, KiCad, Eagle, Gerber, PDF schematics.
Quote & Scope Confirmation
We review your files and confirm the exact audit scope and price within 48 hours. No surprises — you approve the scope before we start.
Senior Engineer Deep-Dive
A senior electrical engineer conducts the full audit — PCB layout, BOM, assembly process, signal integrity, thermal, and mechanical analysis.
Report Delivered
Full PDF report delivered with findings ranked critical, major, and minor. Every issue includes a specific recommendation and estimated impact.
Debrief Call
We walk through every finding with your engineering team. You leave the call knowing exactly what to fix, in what order, and why it matters.
Common Questions
DFM Audit FAQ
Everything you need to know before submitting your design.
Stop Guessing. Start Knowing.
Get Your DFM Audit
Quote in 48 Hours
Take the 2-minute quiz, submit your design files, and we'll have a firm quote on your desk within 48 hours — no commitment required.